Customization: | Available |
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Certification: | CE |
Control System: | PLC |
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Section1:Input Section |
1.The input section is equipped with tube inspection lights to detect scratches.
2.The panel is installed with universal wheel and the devise for temporarily placing glass, which saves the time of loading and facilitates the operation workers.
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With the height measurement photoelectric. |
Section2:Washing&Drying Section |
Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes.
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unique air knife and silencer for washing machine | ||
1.The washing zone and water tank are made of stainless steel and orrosion-proof material. Water heating system available. 2.The conveyor rollers are made of rubber, resistant to acid and alkali. |
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Automatic adjustment of glass thickness from 3mm to 12mm.
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Drive speed adjusted by inverter stepless, the glass runs stably at proper speed.
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Three pairs of brushes, which controlled by 6 separate motors, which will not affect the other motors working when any of them has problems. The front 3 brushes are soft brushes with diameter 0.12 mm, which are suitable for Low-E glass washing, to prevent the film damage, the back 3 brushes are hard brushes with diameter 0.2 mm, which are suitable for washing ordinary glass. |
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With high-pressure water spray nozzle, separate controlled by 3 water pumps, with built-in filter cotton to prevent water secondary pollute the glass. |
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In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass. |
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1.There is a water heating system, can be adjusted according to room temperature. 2.Three independent water circulating system: the first washing water system, the second washing water system and rinse water system. 3.To ensure the washing quality, the water conductivity should not exceed 40µs/cm. 4.15KW blower with heating system. 5. With soundproof cotton reduces blowing noise, and absorbs water mist. |
Section3:Transport Section | Two separate motors and two separate frequency converters independently control 2 sections and 2 pieces of glass can be parked at the same time after cleaning. |
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1.Workers can enter behind the equipment to observe the glass, and there is a ladder installed to observe the glass. 2.Beam-type automatic lifting conveying glass, servo motor precise control, overcome the friction trace of back wheel when conveying. |
Section4:Location Section |
Automatic aluminum frame positioning baffle on the side and bottom.
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Automatic glass thickness detection system. (The thickness system transmits the thickness data of the glass and aluminum to the PLC. Then the PLC calculate the total thickness to achieve precise assemble in the next stage without broken.)
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Section5:Outside Assemble | 1.outside assemble section can produce standard double IGU and three layers IGU. 2. Locking type blocking plate, prevent glass from shifting. 3.Equipped with glass positioning system. 4.After the first panel glass comes over, the panel moves backward, when the second piece of glass coming, the glass positioning system accurately intercepts it. After aligning the 2 pieces of glass, the panel push forward and the pressure wheel perss the glass inward. |
Section6:Inside assembly & panel press with online argon gas inflation: |
1.Ultra-long insulating glass can be processed in this pressing robot. |
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1.Stepped IGu and on-line gas filling available.
2.33 SMC gas filling nozzle control solenoid, auto adjustment according to detected glass length. |
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1.Euipped with some temporary gas storage argon tank ensure rapid inflation. 2.Auto gas glass length and height detect, auto gas filling time setting. 3.Logistic valve used to save air consumption. For example, only the glass touching the suction cup, it works, the rest suction cups are all silent and close. |
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Equipped with a soft side positioning cotton and sealed the other three sides to prevent gas leakage and save gas. |
Max. IG size | 3300×6000mm |
Min. IG size | 300×600mm |
Single glass thickness | 3-12mm |
Insulating glass thickness | 40mm |
Glass washing speed | 2-10m/min |
Washing brushes | 3 pairs |
Glass conveyor speed | 45m/min |
Conveyor wheel height | 520mm |
Air supply | 0.8m3/min ≥0.8Mpa |
Water supply | 0.5t/h conductivity≤40μs/cm |
Power | 3P 380V 50HZ 40kw |
Dimension | 42500×3200×4500mm |
Weight | 10000Kg |
Name | Brand | Country |
PLC | Siemens | Germany |
Servo driver | Siemens | Germany |
Servo motor | Kinco | China |
Touching screen | Kinco | China |
Inveter | Omron | Japan |
Breaker | Schneider | French |
Contactor | Schneider | French |
Relay | Schneider | French |
Indicator | Schneider | French |
Knob | Schneider | French |
Sensor | Omron | Japan |
Proximity switch | IFM | Germany |
Solenoid | Airtag | TAIWAN |
Air cylinder | Airtag | TAIWAN |
Power supply | MW | TAIWAN |
Solenoid | Airtag | TAIWAN |
Air cylinder | Airtag | TAIWAN |
Power supply | MW | TAIWAN |
Guider | TBI | TAIWAN |