Insulating Double Triple Stepped and Shaped Ig Unit Production Line Machine

• Customization: Available
• Certification: CE
• Control System: PLC
• Model NO.: 2540
• Half Freight: Bendable Structure for Gp
• Gas Filling: Online Gas Filling
• Gas Filling Percentage: 90%
• Function: Gas Filling Insulating Glass Line
• Type: Insulating Glass Production Line
• Structure: Vertical
• Glass Washing Machine Type: Ultrasonic Glass Washing Machine
• Condition: New
• Transport Package: Seaworty Package
• Trademark: DETEK
• Origin: China
• HS Code: 8464901900
• Production Capacity: 300sets/Year

Product Description

Application


Vertical automatic insulating glass flat press production line is mainly used for Insulating Glass Units (also known as double glazing glass, or double glaze) production. Our LBZ2540 model applies for glass processing company, and windows & doors processor/fabricator. Fully automatic glass sheet transportation through the whole line, automated Low-E coating detection, auto glass washing and drying, fully automatic IGU assembly and pressing with optional gas filling on line, and finally automatic secondary sealant sealing assure high quality insulating glass unit, which guarantees the long life top performance.


Feature

1. PLC control system with touching screen interface
2. Automatic distinguish the coating side of Low-E glass.
3. Perfect washing performance for on/off line Low-E glass.
4. Unique air knife with silencer device.
5. Automatic aluminum frame mounting system.
6. Auto glass positioning system
7. Inside and outside assembly and press function.
8. On-line gas filing, and auto glass size checking system for gas filling time.(Option)
9. Double IGu, triple IGu, shaped IGu and stepped IGu(Option).
10. Bendable mechanical structure for general container loading, save freight.

Glass washing section


Feature

1. Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes.
2. Unique air knife and silencer for washing machine.
3. The washing zone and water tank are made of stainless steel and corrosion-proof material. Water heating system available.
4. The conveyor rollers are made of rubber, resistant to acid and alkali.
5. Automatic adjustment of glass thickness from 3mm to 12mm.
6. Drive speed adjusted by inverter stepless, the glass runs stably at proper speed.
7. Three pairs of brushes, with high-pressure water spray nozzle.
8. In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass.
9. Three independent water circulating system: the first washing water system, the second washing water system and rinse water system.
10. To ensure the washing quality, the water conductivity should not exceed 40µs/cm.
11. 15KW blower with heating system.

Pressing station section


Feature
1. Ultra-long insulating glass can be processed in this pressing robot.
2. Pressing plate with precisely adjustable screw for flatness adjustment.
3. Maintenance open up to 650mm for easy maintenance.
4. Servo motor drives synchronous belt for assembly and pressing.
5. Stepped IGu and on-line gas filling available.

Parameter

Max. IG size	2500×4000mm
Min. IG size	280×450mm
Single glass thickness	3-12mm
Insulating glass thickness	40mm
Glass washing speed	2-10m/min
Washing brushes	3 pairs
Glass conveyor speed	45m/min
Conveyor wheel height	520mm
Air supply	0.8m^3/min ≥0.8Mpa
Water supply	0.5t/h conductivity≤40μs/cm
Power	3P 380V 50HZ 40kw
Dimension	24500×3500×3800mm
Weight	6500Kg

Brand parts list

Name	Brand	Country
PLC	Siemens	Germany
Servo driver	Siemens	Germany
Servo motor	Kinco	China
Touching screen	Kinco	China
Inveter	Omron	Japan
Breaker	Schneider	French
Contactor	Schneider	French
Relay	Schneider	French
Indicator	Schneider	French
Knob	Schneider	French
Sensor	Omron	Japan
Proximity switch	IFM	Germany
Solenoid	Airtag	TAIWAN
Air cylinder	Airtag	TAIWAN
Power supply	MW	TAIWAN
Solenoid	Airtag	TAIWAN
Air cylinder	Airtag	TAIWAN
Power supply	MW	TAIWAN
Guider	TBI	TAIWAN

Mostly asked questions below:

1. What is your soonest lead time?
  A: 60 days for whole production line, 30 days for single machine.  Special requirement pls check with sales.

2. How do you arrange the shipment?
  A: all machines fit GP for sea freight saving. Seaworthy package, workshop container loading, safe arriving.

3. Guarantee ?
  A: One-year guarantee (wearing parts are out of this range). Life long service. DETEK will send engineers for service upon request onsite.

4. How we can install the machines?
  A: Installation included; however, customers need to pay our engineer's round way air tickets, local transportation and accommodation (hotel and food).
The installation should be finished within 15 days, and will be charged 60USD/engineer/day.

5. How about the after service?
  A: Spare parts within 72 hours.
     Experienced technical sales sort out most of your questions.
    Tens of service engineers ready for on-site service and instruction.