Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing

Product Details
Customization: Available
Certification: CE
Control System: PLC
Diamond Member Since 2019

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Number of Employees
4
Year of Establishment
2016-04-25
  • Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
  • Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
  • Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
  • Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
  • Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
  • Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
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Basic Info.

Model NO.
LBZ2800
Installation
Engineer Included
Step Igu
Curtain Wall
Argon
Online Gas
Standart
Gbt11944-2012
Type
Insulating Glass Production Line
Structure
Vertical
Glass Washing Machine Type
Ultrasonic Glass Washing Machine
Condition
New
Transport Package
Seaworthy Package
Specification
3300*6000mm
Trademark
DETEK
Origin
China
HS Code
84649019
Production Capacity
300sets/Year

Product Description


Application
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing

Vertical automatic insulating glass flat press production line is mainly used for Insulating Glass Units (also known as double glazing glass, or double glaze) production. Our LBZ2540 model applies for glass processing company, and windows & doors processor/fabricator. Fully automatic glass sheet transportation through the whole line, automated Low-E coating detection, auto glass washing and drying, fully automatic IGU assembly and pressing with optional gas filling on line, and finally automatic secondary sealant sealing assure high quality insulating glass unit, which guarantees the long life top performance.Rosie
Section1:
Section1:Input Section Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
1.The input section is equipped with  tube inspection lights to detect scratches. 
2.The panel is installed with universal wheel and the devise for temporarily placing glass, which saves the time of loading and facilitates the operation workers. 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing With the height measurement photoelectric.
Section2:
Section2:Washing&Drying Section Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes. 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing unique air knife and silencer for washing machine
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing 1.The washing zone and water tank are made of stainless steel and orrosion-proof material. Water heating system available. 
2.
The conveyor rollers are made of rubber, resistant to acid and alkali. 
 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Automatic adjustment of glass thickness from 3mm to 12mm. 
  Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Drive speed adjusted by inverter stepless, the glass runs stably at proper speed. 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing Three pairs of brushes, which controlled by 6 separate motors, which will not affect the other motors working when any of them has problems. The front 3 brushes are soft brushes with diameter 0.12 mm, which are suitable for Low-E glass washing, to prevent the film damage, the back 3 brushes are hard brushes with diameter 0.2 mm, which are suitable for washing ordinary glass.  
 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing  With high-pressure water spray nozzle, separate controlled by 3 water pumps, with built-in filter cotton to prevent water secondary pollute the glass.
 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass. 
 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing 1.There is a water heating system, can be adjusted according to room temperature. 
2.
Three independent water circulating system: the first washing water system, the second washing water system and rinse water system. 
3.To ensure the washing quality, the water conductivity should not exceed 40µs/cm. 
4.15KW blower with heating system.   
5. With soundproof cotton reduces blowing noise, and absorbs water mist. 
 
Section3:
Section3:Transport Section Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing Two separate motors and two separate frequency converters independently control 2 sections and 2 pieces of glass can be parked at the same time after cleaning. 
 
Section4:
Section4:Location Section Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Automatic aluminum frame positioning baffle on the side and bottom. 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Automatic glass thickness detection system. (The thickness system transmits the thickness data of the glass and aluminum to the PLC. Then the PLC calculate the total thickness to achieve precise assemble in the next stage without broken.) 
Section5:
Section5:Outside Assemble  Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing 1.outside assemble section can produce standard double IGU and three layers IGU. 
2. Locking type blocking plate, prevent glass from shifting. 
3.Equipped with glass positioning system. 


4.After the first panel glass comes over, the panel moves backward, when the second piece of glass coming, the glass positioning system accurately intercepts it. After aligning the 2 pieces of glass, the panel push forward and the pressure wheel perss the glass inward. 
Section6:
Section6:Inside assembly & panel press with online argon gas inflation: Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing

1.Ultra-long insulating glass can be processed in this pressing robot. 
2.CNC machine cutting for pressing plate with 48 precisely adjustable screw for flatness adjustment. 

Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
  1. Maintenance open up to 650mm for easy maintenance.  
  2. Servo motor drives synchronous belt for assembly and pressing.  
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
1.Stepped IGu and on-line gas filling available.  
2.33 SMC gas filling nozzle control solenoid, auto adjustment according to detected glass length. 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing 1.Euipped with some temporary gas storage argon tank ensure rapid inflation.
2.Auto gas glass length and height detect, auto gas filling time setting. 
3.Logistic valve used to save air consumption. For example, only the glass touching the suction cup, it works, the rest suction cups are all silent and close. 
 
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing Equipped with a soft side positioning cotton and sealed the other three sides to prevent gas leakage and save gas. 
 
Section7(Unloading Section):This section is used to transmit and store the glass to improve the work efficiency. When connect with sealing robot, this section can store glass units.
Feature
  1. PLC control system with touching screen interface
  2. Automatic distinguish the coating side of Low-E glass.
  3. Perfect washing performance for on/off line Low-E glass.
  4. Unique air knife with silencer device.
  5. Automatic aluminum frame mounting system.
  6. Auto glass positioning system
  7. Inside and outside assembly and press function.
  8. On-line gas filing, and auto glass size checking system for gas filling time.(Option)
  9. Double IGu, triple IGu, shaped IGu and stepped IGu(Option).
  10. Bendable mechanical structure for general container loading, save freight.

Washing machine Feature
  1. Automatic distinguish the coating side of Low-E glass, front 3 soft low-E brushes.
  2. Unique air knife and silencer for washing machine.
  3. The washing zone and water tank are made of stainless steel and corrosion-proof material. Water heating system available.
  4. The conveyor rollers are made of rubber, resistant to acid and alkali.
  5. Automatic adjustment of glass thickness from 3mm to 12mm.
  6. Drive speed adjusted by inverter stepless, the glass runs stably at proper speed.
  7. Three pairs of brushes, with high-pressure water spray nozzle.
  8. In the drying zone, there is a pair of alloyed and corrosion-proof air knife, installed angularly, generate strong air flow to dry both sides of glass.
  9. Three independent water circulating system: the first washing water system, the second washing water system and rinse water system.
  10. To ensure the washing quality, the water conductivity should not exceed 40µs/cm.
  11. 15KW blower with heating system.
  12. Double Beam-type automatic ifting conveying glass,servo motor precise control,overcome the friction trace of back wheel when conveying large plate glass.

Pressing station Feature
1. Ultra-long insulating glass can be processed in this pressing robot.
2. Pressing plate with precisely adjustable screw for flatness adjustment.
3. Maintenance open up to 650mm for easy maintenance.
4. Servo motor drives synchronous belt for assembly and pressing.
5. Stepped IGu and on-line gas filling available.

Parameter
Max. IG size 3300×6000mm
Min. IG size 300×600mm
Single glass thickness 3-12mm
Insulating glass thickness 40mm
Glass washing speed 2-10m/min
Washing brushes 3 pairs
Glass conveyor speed 45m/min
Conveyor wheel height 520mm
Air supply 0.8m3/min ≥0.8Mpa
Water supply 0.5t/h conductivity≤40μs/cm
Power 3P 380V 50HZ 40kw
Dimension 42500×3200×4500mm
Weight 10000Kg

Brand parts list
Name Brand Country
PLC Siemens Germany
Servo driver Siemens Germany
Servo motor Kinco China
Touching screen Kinco China
Inveter Omron Japan
Breaker Schneider French
Contactor Schneider French
Relay Schneider French
Indicator Schneider French
Knob Schneider French
Sensor Omron Japan
Proximity switch IFM Germany
Solenoid Airtag TAIWAN
Air cylinder Airtag TAIWAN
Power supply MW TAIWAN
Solenoid Airtag TAIWAN
Air cylinder Airtag TAIWAN
Power supply MW TAIWAN
Guider TBI TAIWAN
Our workshop:
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing

Packing&Shipping:

Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Vertical Auto Insulating Glass Gas Filling Machine for Double Tripple Quadrupe Shaped Panel Insulating Glass Processing
Mostly asked questions below:

1. What is your soonest lead time?
  A: 60 days for whole production line, 30 days for single machine.  Special requirement pls check with sales.

2. How do you arrange the shipment?
  A: all machines fit GP for sea freight saving. Seaworthy package, workshop container loading, safe arriving.

3. Guarantee ?
  A: One-year guarantee (wearing parts are out of this range). Life long service. DETEK will send engineers for service upon request onsite.

4. How we can install the machines?
  A: Installation included; however, customers need to pay our engineer's round way air tickets, local transportation and accommodation (hotel and food).
The installation should be finished within 15 days, and will be charged 60USD/engineer/day.

5. How about the after service?
  A: Spare parts within 72 hours.
     Experienced technical sales sort out most of your questions.
    Tens of service engineers ready for on-site service and instruction

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